Precision in Series - Custom CNC Turned Milled Parts
Manufacturing and assembly of components for industry and mechanical engineering – reliable, certified, on-time.
CNC machining according to drawings | 5-axis machining | Assembly of components according to customer requirements
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Our Services
CNC Expertise for Demanding Requirements
Whether it's a CNC turned part, milled part, or complete machine assembly - we deliver precisely manufactured components and well-thought-out solutions for your individual requirements. Fast, reliable, and on time - for over 25 years in Germany.
Contract Manufacturing
Machined parts according to drawings – for individual parts, small series serial production
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CNC Milling (up to 5-axis simultaneous)
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CNC Turning of Precision Parts
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Welding (TIG / MAG) Grinding
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Sawing Cuts Raw Part Processing
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Materials: Steel, Stainless Steel, Aluminum, Plastic
Tool Making / Mechanical Engineering
Complex Fixtures Assemblies – precisely manufactured, delivered ready for assembly
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Design Manufacturing of Fixtures and Gauges
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Production of Deep Drawing, Foaming Pressing Tools
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Assembly of Components incl. Testing Functional Equipment
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Tool Solutions for Composite Autoclave Processes
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Final Assembly Commissioning According to Customer Specifications
Engineering Services
Technical Expertise for Your Components – from Idea to Production Release
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3D Design with CATIA V5
- Reverse Engineering
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CAM Programming (Hypermill) for Efficient Processing
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Production Optimization Component Consultation
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Tolerance Analyses Feasibility Studies
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Quality Assurance with Faro Measuring Arm Test Protocols
Do You Need a Turned Part According to Drawing?
We analyze your requirements and create a tailored offer - with reliable manufacturing quality.
We analyze your requirements and create a tailored offer - with reliable manufacturing quality.
Why Fester Zander?
Experience Meets Manufacturing Competence
For over 25 years, we have been manufacturing complex machined parts and mechanical engineering components for companies in the aviation, food, and automotive industries. As a company certified according to ISO 9001:2015, we stand for controlled processes, fast implementation, and well-thought-out solutions.
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TÜV-certified according to DIN EN ISO 9001:2015
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Project management with personal contact
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In-house design and production planning
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On-time delivery, reproducibility, and measurable quality
We are Certified
References Component Examples
An Excerpt from over 10,000 Manufactured Components - from Individual Parts to Complex Assembled Units.
Ready for your Project?
Send us your drawing or requirements - we'll create an individual offer for you within 48 hours.
START YOUR INQUIRY NOWCNC MILLING
Precise Efficient
We mill individual parts, small series, and medium-sized batches with high precision – including 5-axis simultaneous. We realize complex geometries in one clamping operation on modern DMG MORI machining centers.
Technical Specifications:
- Machining size up to 3,600 × 1,200 × 1,100 mm
- 5-axis simultaneous machining up to 750 × 750 × 500 mm
- Machine park: DMG MORI
- Materials: Steel, Stainless Steel, Aluminum, Brass, Copper, Plastic
- Batch sizes: Prototypes, Individual Parts, Small and Medium Series
Request a CNC Milling Quote Now!
DMG DMF 360 linear
5-Axis Machine
Working area 3,600 x 1,100 x 900 mm
DMG DMF 260 linear
5-Axis Machine
Working area 2,600 x 1,100 x 900 mm
DMG DMF 180 linear
5-Axis Machine
Working area 1,800 x 1,100 x 900 mm
DMG DMU 50 3rd Gen
5-Axis Machine
Working area: 650 x 520 x 475 mm
DMG DMC 1450 V
Working area: 1,450 x 700 x 550 mm
DMG DMC 835
Working area: 835 x 510 x 510 mm
CNC Turning
High Repeatability
Our turning technology processes diameters up to Ø 700 mm and lengths up to 2,500 mm – precise, flexible, and economical.
Performance data:
- maximum component diameters from 10 to 700mm (Exceeding dimensions on request)
- maximum component length: 2,500 mm (Exceeding dimensions on request)
- Flexibility through combinable drilling and milling operations
- Batch sizes: Individual part or prototype production, small to medium series
- Materials: Steel, stainless steel, aluminum, brass, copper, plastic
Request a turned part according to drawing now!
Emco MAXXTURN 110
Maximum swing diameter: 840 mm
Swing diameter over cross slide: 550 mm
Longitudinal travel Z: 2,500 mm
Voest Alpin WNC 700 S
Maximum swing diameter: 750 mm
Swing diameter over cross slide: 610 mm
Longitudinal travel Z: 3,000 mm
CTX 520 linear
Maximum swing diameter: 680 mm
Swing diameter over cross slide: 565 mm
Longitudinal travel Z: 1,350 mm
AUTOMATION FOR SERIES MILLING PARTS
24/7 Productive
Our milling cells with robot handling enable unmanned processing of medium-sized series – ideal for tight cycle times and consistent quality.
Highlights:
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max. component weight: 15 kg
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max. component size: 120 × 120 mm
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unmanned processing around the clock
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efficient cycle times with consistent quality
Reduce your production costs through automation!
PALLET HANDLING
Efficient Loading
With our DMU 50 PH Cell, we produce small series with up to 24 pallets in fully automated operation – ideal for changing components.
Technology overview:
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24 pallets / up to 22 hours autonomous operation
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Component size: max. 400 × 400 mm, up to 300 kg
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Minimum batch size: 4 pieces
Use our manufacturing cell for your CNC orders!
Request a Non-Binding Quote!
START YOUR INQUIRY NOWSurface Grinding
For Tightest Tolerances
Our grinding technology enables precise finishing of hardened components – ideal for shape accuracy in the µ range.
Performance data:
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Grinding range: up to 1,000 × 500 mm
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max. height: 350 mm
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Processing of steel, stainless steel, tool steel
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very low roughness and shape tolerance achievable
Request grinding with highest precision now!
Quality Inspection
Documented Traceable
Our quality assurance relies on 3D measuring technology with Mitutoyo coordinate measuring machine and Faro measuring arm. This way, we guarantee reproducible and documented precision of your components at all times.
Equipment:
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Coordinate measuring machine Mitutoyo Crysta Apex C7106 (tactile measurement)
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Faro measuring arm
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Test protocols initial sample test reports
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Quality assurance also available as a service
Avoid rejects – secure your quality with us!
Sawing
Cut to Size Precisely
Our band saws cut your raw parts to exact dimensions – fast, economical, and repeatable. Also usable as a pure cutting service.
Technical details:
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max. cross-section: 420 × 420 mm
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Materials: Steel, stainless steel, non-ferrous metals, plastic
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ideal for preparation for CNC machining
Request sawing service online now!
DIRECTIONS
CAREERS
Join our Team - We're Looking for Reinforcement!
We invite you to become part of our established company and support us in exciting projects for diverse industrial clients.
Enrich our team with your energy and expertise. Apply now and shape the future of industrial projects with us. We look forward to getting to know you!
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