Fixture and Tool Making for the Highest Standards
Forming tools and functional fixtures – developed and manufactured from a single source.
For over 20 years, we have been a reliable supplier in fixture and tool making – particularly for demanding customers in aerospace, machine and vehicle manufacturing, and industrial automation. Our range of services extends from design through manufacturing to delivery ready for assembly, including quality documentation.
Our Areas of Expertise
- Autoclave tools for aerospace (e.g., pressing, laminating, NDS, half-shell tools)
- Bonding and assembly fixtures for aircraft interior equipment
- Fixtures for engine maintenance and assembly
- Foam molding tools for commercial vehicle manufacturers
- Lifting and handling fixtures for automotive OEMs
- Pneumatic clamping devices, welding fixtures, and finishing fixtures for mechanical engineering
- Material positioning devices, calibration equipment, inspection gauges
- Tooling for thermoformed parts including deep-hole drilled temperature control circuits
- Master models, positive/negative molds, and interchangeable mold frames
- Prototype and small series production in injection molding including inserts
- Reverse engineering using 3D scanning
- Consultation on production-oriented product development
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START INQUIRY NOWYour Benefits with Fester Zander
As a system partner, we assume full responsibility for your project – from consulting and design to component procurement and quality acceptance. For you, this means: A central point of contact, plannable processes, and minimized effort in purchasing and project management.
Everything from a single source – from the idea to the tested assembly.
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Design with CATIA V5 (other systems upon request)
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Procurement of all standard and purchased parts
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CNC manufacturing of turned and milled parts
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Final assembly functional testing
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Documented quality control (Mitutoyo CMM, Faro measuring arm)
The result: Customized fixtures and tools, exactly according to customer specifications – manufactured with maximum precision, delivered on time.
Industry Solutions at a Glance
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Aerospace Industry: Fixtures and autoclave tools for structural components, engines, and cabin equipment
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Automobile and Commercial Vehicle Manufacturing: Foaming, assembly, and handling tools for series processes
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Mechanical Engineering Automation: Clamping devices, testing and calibration equipment, complex manufacturing aids
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Composite Processing: Tools for CFRP/GRP manufacturing (RTM, autoclave, low pressure)
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Plastics Technology: Injection molding tools for small series and prototypes
Quality Service
YOU CAN RELY ON
Tested from start to finish.
Precision is no coincidence – it is the result of consistent quality assurance. All fixtures and tools are precisely inspected and documented upon request. Our equipment enables reproducible testing processes according to your specifications:
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Mitutoyo coordinate measuring machine (tactile)
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Faro measuring arm (mobile 3D measuring)
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Initial sample inspection reports, measurement protocols handover documentation
Expertise that extends beyond manufacturing.
We continue to reliably support our customers even after delivery:
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Consultation, visualization, and prototype construction in the project planning phase
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Maintenance, upkeep modifications
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Repair proposals with transparent quotations
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Documentation: 3D measurement protocol, material certificates, surface values
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Optical and tactile measurement technology for comprehensive testing
Ready for Your Project?
Why Customers Choose Us
Our customers from aviation, automotive, and mechanical engineering benefit from our comprehensive process understanding, quick response times, and verified quality. With a dedicated point of contact, state-of-the-art equipment, and decades of experience, we ensure smooth operations – from CAD model to assembly-ready solution.
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Reduced Coordination Effort
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High Delivery Reliability Quality Assurance
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Scalable Solutions Through Our Own Manufacturing Network
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Flexible Implementation Even with Changes in Late Project Phases
